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Views: 222 Author: Astin Publish Time: 2025-08-31 Origin: Site
Content Menu
● Leading Thin PE Foam Manufacturers and Suppliers
>> Flextech
>> Melmat, Inc.
>> All Foam Products Co., Inc.
>> Pacific States Felt & Mfg. Co., Inc.
● Manufacturing Process of Thin PE Foam
>> Quality Control and Customization
● Applications and Industries Served
● Choosing the Right Thin PE Foam Manufacturer
● Advantages and Disadvantages of Thin PE Foam
>> Advantages
● FAQ
>> 1. What industries commonly use thin PE foam products?
>> 2. How do Thin PE Foam Manufacturers and Suppliers ensure product quality?
>> 3. Can thin PE foam be customized in thickness and density?
>> 5. How long does it take to manufacture and deliver thin PE foam products?
Polyethylene foam (PE foam) is a versatile material used for packaging, insulation, and protection across industries such as cosmetics, pharmaceuticals, food, wine, pesticides, oils, and chemicals. America has a thriving market for Thin PE Foam Manufacturers and Suppliers, offering products customized to meet the specific needs of global and local brands.[1][2]
The American thin PE foam industry is rooted in advanced fabrication methods, high-quality standards, and diverse applications ranging from packaging to thermal insulation. Thin PE foam is prized for its lightweight, resilience, moisture resistance, shock absorption, and ability to be customized by thickness, density, and special additives.[2][1]
Thin PE foam refers to closed-cell polyethylene foam produced in sheets or rolls with slim profiles suitable for protective packaging, lining, thermal and acoustic insulation, and cushioning. Its popularity stems from its unique properties:[1]
- Lightweight yet resilient: It absorbs impacts, dampens vibrations, and returns to its original shape.[1]
- Moisture and chemical resistance: Ideal for packaging sensitive goods.[2][1]
- Anti-static and thermal options: Available for electronics and specialized industrial use.[2][1]
America hosts several industry leaders renowned for their innovative products and custom services. Below is an overview of notable Thin PE Foam Manufacturers and Suppliers:
Based in Arlington, TX, American Excelsior offers foam cushions and padding for over a dozen industries. Their foam fabrication solutions support varied applications in packaging, commercial, and industrial sectors.[1]
Located in St. Louis Park, MN, Flextech provides engineered foam solutions, including thermoformed and laminated thin PE foam for medical, military, and consumer products.[1]
In Pennsauken, NJ, Deluxe Packaging customizes thin PE foam in multiple densities and thicknesses for packaging fragile items, medical devices, instruments, and more.[1]
Operating from Evansville, IN, Thrust Industries specializes in die-cut foam, offering thin configurations for electronics, medical, and industrial applications.[1]
Melmat, based in Huntington Beach, CA, produces custom protective packaging and insulation products with precision-engineered thin PE foam solutions.[1]
A Maryland manufacturer and distributor, Orlando Products supplies closed-cell and laminated thin PE foam, servicing cosmetics, aerospace, agriculture, automotive, and food industries. Their products deliver cushioning, fire resistance, and acoustic barriers for specialized packaging and insulation.[2]
Located in Illinois, All Foam Products manufactures standard and custom thin PE foam sheets and planks. Their fabrication capabilities include CNC cutting, slitting, and laminating for industries such as packaging, medical, commercial, and defense.[2]
Hi-Tech Packaging offers customized polyethylene foam for electronics, aerospace, automotive, and medical applications, focusing on protective and consumer product solutions.[2]
Wisconsin Foam Products serves medical, electronics, furniture, bedding, and defense clients with anti-static, flame-resistant, moisture-resistant thin PE foam products in various forms (sheets, rolls, inserts). Their engineering services span design, development, and assembly.[2]
Michigan-based Foam N' More provides custom densities (1.5 lb to 8 lb) of thin PE foam for shock absorbing, insulation, and impact prevention, especially in shipping, school padding, and industrial gaskets.[2]
Based in California, Pacific States Felts manufactures thin PE foam sheets and rolls with adhesive backing, serving lighting, medical, electronics, toy, sports, and fashion industries.[2]
Located in Illinois, Cougar Packaging Solutions manufactures pre-cut thin PE foam in sheets for use as cushioning layers and moisture-resistant pads.[2]
U.S. Rubber Supply manufactures acoustical, adhesive-backed, closed-cell, and laminated thin PE foam for aerospace, automotive, electronics, medical, and transportation industries. They offer specialized foam for gap filling, shock and vibration absorption, and insulation.[2]
Rex Performance Products is a North American leader with a wide thin PE foam offering, including specialized roll stock, military-grade laminated planks, and direct extruded planks. Their high-capacity facilities ensure competitive pricing and quick market delivery.[3]
Worldwide Foam operates seven strategic North American locations, offering the most diverse inventory of closed-cell cross-linked PE foam, thin foam sheets, roll stock, and supporting services. They provide same-day shipping and guarantees on quality and product availability.[4]
Merryweather Foam is a full-service partner for custom foam fabrication, prototyping, and contract manufacturing, with capabilities spanning design, die cutting, and assembly for tailored thin PE foam products.[5]
Additional suppliers such as Classic Packaging Corp., Deluxe Packaging, Mammoth Products, Associated Bag, Stephen Gould, Allstates Rubber & Tool Corp., and Saunders (a division of R.S. Hughes Co. Inc.) are part of the American landscape, offering niche PE foam manufacturing services and fast deliveries across states.[2]
Thin PE foam manufacturing involves polymerizing ethylene to produce stable, solid sheets and rolls, with optional additives for anti-static, flame-retardant, or antimicrobial properties. Precision processes like extrusion, lamination, die cutting, and CNC machining ensure customization of density and thickness.[1][2]
Leading Thin PE Foam Manufacturers and Suppliers employ strict quality control to ensure product performance, consistency, and compliance with industry standards (FDA, ISO9001). Customization options include:[2]
- Thickness from 1/48 inch upwards
- Densities from 1.5 lb to 8 lb
- Sheet, roll, or plank forms
- Anti-static, fire and chemical resistance additives
- Adhesive backing for easy installation[3][2]
Thin PE foam is essential in industries that require lightweight, moisture-resistant, and shock-absorbing materials for packaging and product protection.[3][1][2]
- Cosmetics and Personal Care: Protective packaging for fragile products.[2]
- Pharmaceuticals and Medical Devices: Anti-static, precision-cut inserts for medicines and devices.[2]
- Food and Beverage: Moisture-resistant cushioning and lining.[2]
- Wine and Spirits: Impact-proof shipping materials.[2]
- Agriculture and Chemicals: Seals and gaskets for liquid containment.[2]
- Electronics: Anti-static, vibration-damping packaging.[2]
- Automotive and Aerospace: Lightweight insulation and protective pads.[2]
- Furniture and Bedding: Mattresses, upholstery, and comfort padding.[1]
Selecting Thin PE Foam Manufacturers and Suppliers in America involves considering expertise, capacity, industry certifications, customization services, delivery schedules, and competitive pricing. Buyers often use directories and manufacturer profiles to compare capabilities and request quotes for tailored solutions.[1][2]
- Strong impact absorption
- Moisture and chemical resistance
- Lightweight buoyancy
- Anti-static and flame-retardant options
- Customizable thickness, density, and color
- Resilient, returns to form after compression
- Wide temperature range operation
- Longer production time compared to alternatives
- Potential for tearing depending on quality
- Not easily recycled (improving with innovation)
- Produces hazardous fumes when combusted
Thin PE Foam Manufacturers and Suppliers in America offer diverse, high-quality solutions for industrial and commercial applications—from shock-absorbing inserts to moisture-resistant liners. As global supply chains evolve, American manufacturers stand out for innovation, customization, and reliability. The future of the thin PE foam market promises greater advances in recycling, sustainability, and performance—all supplied by leading companies dedicated to the needs of global brands.
Thin PE foam is widely used by cosmetics, pharmaceutical, food, wine, chemical, electronics, automotive, furniture, and aerospace industries for packaging, insulation, and product protection.[1][2]
Manufacturers utilize advanced fabrication methods, strict quality controls, and comply with industry certifications like ISO9001 and FDA standards to maintain product consistency and safety.[2]
Yes, Thin PE Foam Manufacturers and Suppliers offer extensive customization, with options ranging from ultra-thin sheets to higher density rolls, anti-static, flame-retardant, and adhesive variations.[3][2]
While traditionally difficult to recycle, newer innovations now enhance the recyclability and reusability of polyethylene foam products. More manufacturers are adopting greener production practices.[1][2]
Manufacturing times vary depending on order volume and customization, but many leading Thin PE Foam Manufacturers and Suppliers provide rapid turnaround, often with same- or next-day shipping from multiple locations across America.[4][3]
[1](https://foamfabricating.net/polyethylene-foam/)
[2](https://www.thomasnet.com/suppliers/usa/polyethylene-foam-30682892)
[3](https://heubachcorp.com/rex-performance-products/)
[4](https://worldwidefoam.com)
[5](https://www.merryweather.com)
[6](https://www.foambymail.com/polyethylene-foam.html)
[7](https://heubachcorp.com/foam-manufacturers/)
[8](https://www.thefoamfactory.com/closedcellfoam/polyethylene.html)
[9](https://www.reddit.com/r/BudgetKeebs/comments/swi2kt/where_do_you_purchasesource_your_pe_foam/)
[10](https://store.packbgr.com/foam-cushioning/foam-planks.asp)